All employees at AGC Flat Glass (Thailand), which supplies flat glass to Asia, are engaged in ongoing safety activities aimed at preventing occupational accidents. In particular, the company’s factories are focusing on the reduction of equipment-related risks (unsafe elements). The company’s factories in Chonburi and Rayong achieved zero accidents, including both accidents requiring leave and those not requiring leave in fiscal 2006 and were internally commended as factories that excelled in safety achievements within the AGC Group in fiscal 2007. In addition, the Rayong factory was named the Best Safety Factory (in the eastern district) by the Thai government in 2006 for its outstanding safety results for the previous two years, which included no violations of local occupational safety and health laws and no serious occupational injuries. In 2007, the Chonburi factory received the same commendation.
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| The Best Safety Factory commendation ceremony | Trophy for the Best Safety Factory |
AFNA safety leadership team members
AGC Flat Glass North America (AFNA) has made safety one of their top
priorities and has energized their employees and safety process leading
to some significant improvements. Placing safety as a high priority serves
as a platform for future improvements in operational performance and
shareholder value.
AFNA’s objective was to substantially reduce occupational accidents at
all of their plants. To be successful, AFNA needed to establish a strong
safety culture by raising safety awareness with the plant managers and all
2500 employees, and the AFNA safety team rolled out a “Safety Tornado”campaign at its 46 plants.
As a result of these intense initiatives and the active participation of all
2500 AFNA employees, AFNA has reduced their 2007 accidents requiring
leave by 86% from the previous year and finished the 4th quarter with
zero serious accidents! AFNA will continue to promote its Safety Tornado
campaign and accelerate the implementation of these important processes.
For 2008, they hope to significantly increase the level of safe behaviors and
risks abated in their factories.
Main Activities of the Safety Tornado Campaign
*1 A programme designed to ensure that no employees are injured when maintenance or third parties are working on them
Team in charge of promoting BBS
AGC Automotive Americas Co. (AAUS) has been implementing behavior-based safety (BBS) programs at its plant in Ohio since 2002.
As a result, at the end of 2006 AAUS has been able to reduce the number of accidents requiring leave by 75% from the number at the time when the programs
were first introduced. BBS programs represent an initiative in which employees are encouraged to observe each other's operations and mutually
point out any unsafe behaviors that might lead to accidents, thereby decreasing the number of occupational accidents. At the Ohio plant,
employees observed and pointed out as many as 3,700 such Each employee whose behavior is deemed to be unsafe is informed of the fact
on the spot, and the analysis results of that behavior is also reported to managers, though the name of the employee is kept anonymous.
AAUS is highly regarded by society for their BBS activities. For example, one of its customers introduced these activities at its symposium
on safety, and the State of Ohio awarded two prizes to AAUS for the activities.
In order to promote safety through the concerted efforts of all employees as a part of corporate culture, AAUS is now implementing
measures to transfer these activities from the Ohio plant to other plants. In addition, AAUS is helping its customers introduce BBS programs to their plants.

Hanwook Techno Glass Co., Ltd. (HTG) manufactures glass substrates for plasma display panels. When it started operations in 2003, it had only 70 to 80 employees, but the number of employees increased more than six-fold in 2007, due to the expansion of its business. Occupational accidents tend to increase as facilities are expanded and the number of employees increases, and with this in mind, HTG has been steadily implementing basic safety measures to prevent occupational accidents, including the promotion of the 5Ss activity, hazard prediction, safety patrols, and safety management of engineering work on equipment. At HTG, of note, we make a point of having each and every employee participate in the safety activities. As an integral part of their corporate culture, employees point out unsafe behavior to each other to ensure the safety of all their colleagues, and in turn are humbly grateful for such feedback. Employees of HTG are expected to be strongly committed to workplace safety, which cannot be ensured without their own efforts.