December 4, 2020Management
AGC Develops Integrated Operation Management System for Chemical Plants
Aims to digitize plant operation know-how
AGC Inc.(AGC), a world-leading manufacturer of glass, chemicals and high-tech materials, has announced that it has developed an integrated operation and quality management system for chemical plants called “CHOPIN.” The full-scale deployment of the system will begin in 2021, and by 2023, the system will be expanded to all chemical plant facilities at the Chiba and Kashima plants, with the aim of fully digitizing operation know-how.
CHOPIN is a system that enables integrated management by digitizing all information related to plant operation that was previously conducted on multiple systems, as well as operator task instructions, task logs, and workflow information. AGC has developed this system for the centralized management of all data related to plant operation. In 2019, AGC started test runs at a high-performance fluorinated resin manufacturing plant at the Chiba Plant, which has reduced working hours by more than 11 hours per day. Furthermore, the introduction of this system has enabled the plant to operate stably, resulting in an annual cost savings of more than 100 million yen.
In the future, AGC plans to promote the use of real-time data using mobile handsets so that inspection data of plant floor work can be input into the operation management system sequentially.
Reference Information
■About CHOPIN
An outline of this system is as follows.
・A hybrid of cloud and in-plant systems enables continuous operation even in the event of a cloud or public network failure
・Workflow dashboard: Sharing progress on the plant floor in real time
・Operation dashboard: Centralized management of each plant’s KPIs
・Yellow cards (operational near misses): Sharing operational near-miss incidents and using the information to pass on technologies and skills
- MEDIA INQUIRIES
- Kazumi Tamaki, General Manager, Corporate Communications & Investor Relations Division
AGC Inc. - Contact: Yuki Kitano
- TEL: +81-3-3218-5603
- E-mail: info-pr@agc.com